In chemical industry, agriculture, pharmaceutical and other industries, Fertilizer Granules Compaction Machine, Disc Granulator and Rotary Drum Granulator are the key equipment to produce high quality pellet products. To ensure the long-term stable operation of these devices, it is essential to develop a comprehensive and meticulous maintenance plan.

Steps for making maintenance plan of granulator

I. Daily inspection and cleaning

Fertilizer Granules Compaction Machine: in addition to the original measures, but also need to pay attention to the roller surface temperature, to ensure that it is within the appropriate range, to prevent overheating caused by material deterioration or roller damage.

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Disc Granulator: check whether the disk surface is smooth, no uneven or serious wear phenomenon, which directly affects the molding effect of particles. At the same time, ensure that the disc rotates smoothly without abnormal vibration.

Rotary Drum Granulator: regularly check whether there is any adhesion or caking on the inner wall of the drum, clean it in time to ensure the smooth flow of materials in the drum, and avoid affecting the granulation effect and machine performance.

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2. Weekly inspection and maintenance

Common maintenance: for all types of granulators, attention should be paid to the inspection of the transmission system, including the wear of gears, chains and belts, and timely adjustment or replacement to ensure the efficiency of power transmission.

Specific maintenance: The Disc Granulator should pay special attention to adjust the gap between the scraper and the disc to ensure that the excess material can be effectively scraped without damaging the surface of the disc. Rotary Drum Granulator needs to check whether the rotary seal is intact to prevent material leakage.

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3. Monthly maintenance

In-depth inspection: In addition to the roller cooling system, the Fertilizer Granules Compaction Machine should also pay attention to the running state of the motor and reducer to ensure that it runs smoothly without abnormal noise.

Performance optimization: The Disc Granulator can optimize the molding effect and output of particles by adjusting the disc speed and material supply speed. The tilting Angle and speed of the drum should be adjusted according to the characteristics of the material to achieve the best granulation effect.

4. quarterly and annual overhaul

Comprehensive overhaul: For all granulators, detailed mechanical performance assessment should be carried out during quarterly overhaul, including structural strength, vibration analysis, etc., to ensure that the overall structure of the equipment is stable and reliable.

Technology upgrade: During the annual overhaul, the introduction of new technologies or components, such as more efficient cooling systems, intelligent control systems, etc. can be considered to improve equipment performance and automation.

5. Safety inspection

Enhanced awareness: Enhanced safety awareness training for operators to ensure that every employee is familiar with the response measures in case of an emergency, including how to properly use the emergency stop button and wear personal protective equipment.

Regular drills: Regularly organize equipment failure emergency drills to improve the team's ability to deal with emergencies.

6. Recording and evaluation

Perfect records: Establish independent maintenance files for each granulator, and record in detail every inspection, repair, replacement of parts, as well as the changing trend of equipment performance.

Continuous improvement: Based on maintenance records and actual operation conditions, the effectiveness of the maintenance plan is regularly evaluated, and the maintenance strategy is adjusted and optimized in time according to the evaluation results to adapt to the changes in production needs.

Through the above steps, it can ensure that the Fertilizer Granules Compaction Machine, Disc Granulator and Rotary Drum Granulator are comprehensively and effectively maintained at different stages, so as to extend the service life of the equipment, improve production efficiency, reduce the failure rate, and create greater economic benefits for the enterprise.